Genboard Version 3.3 User's Manual
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Genboard Version 3.3 User's Manual

Table of Contents

I. Getting Up to Speed

1. Important Information

1.1. License - TODO
1.2. Disclaimer
1.3. Support and More Information
1.4. Credits

2. Introduction

2.1. About Genboard
2.2. The Genboard Package and its Accessories
2.3. Purchasing a v3 Unit

3. Overview of Operation

3.1. Theory - TODO

3.1.1. Startup
3.1.2. Driving

3.2. Standard Electrical Interface

4. Installation, Upgrade and Maintenance

4.1. Warnings

5. Software

5.1. Terminal Emulation

5.1.1. Obtaining

5.2. Tuning Software

5.2.1. Obtaining
5.2.2. Installation
5.2.3. Upgrade

5.3. Firmware

5.3.1. Obtaining
5.3.2. Upgrade

6. Configuration

6.1. Backup
6.2. Restore

II. Detailed Instructions

7. General Information

7.1. Installation
7.2. Wiring
7.3. Testing and Monitoring

8. Central Unit

8.1.1. Operation
8.1.2. Wiring
8.1.3. Grounding

8.2. RS232 Interface

8.2.1. Operation
8.2.2. Wiring
8.2.3. Testing

8.3.1. Operation
8.3.2. Wiring - REVIEW
8.3.3. Configuration
8.3.4. Testing - TODO

8.4. PS2 Keyboard

8.4.1. Overview - CONTINUE

8.5. Firmware

8.5.1. Operation - FIXME
8.5.2. Installation - TODO
8.5.3. Configuration - TODO
8.5.4. Tuning - TODO

9.1. RPM Trigger

9.1.1. Operation
9.1.2. Resources
9.1.3. Wiring
9.1.4. Configuration - TODO
9.1.5. Calibrating - TODO
9.1.6. Tuning - TODO
9.1.7. Testing and Monitoring - TODO

9.2. Coolant Temperature

9.2.1. Operation
9.2.2. Installation
9.2.3. Wiring
9.2.4. Configuration - TODO
9.2.5. Calibrating - TODO
9.2.6. Testing and Monitoring - TODO

9.3. Intake Air Temperature

9.3.1. Operation
9.3.2. Installation
9.3.3. Wiring
9.3.4. Configuration
9.3.5. Calibrating - TODO
9.3.6. Testing and Monitoring - TODO

9.4. Throttle Position

9.4.1. Operation
9.4.2. Installation
9.4.3. Wiring
9.4.4. Configuration
9.4.5. Calibrating
9.4.6. Testing and Monitoring - TODO

9.5. Manifold Absolute Pressure

9.5.1. Operation
9.5.2. Installation
9.5.3. Wiring
9.5.4. Configuration - TODO
9.5.5. Calibrating - TODO
9.5.6. Testing and Monitoring - FIXME

9.6. Wide Band Oxygen

9.6.1. Operation
9.6.2. Installation
9.6.3. Wiring
9.6.4. Configuration - TODO
9.6.5. Tuning - TODO
9.6.6. Calibrating - FIXME
9.6.7. Testing and Monitoring - TODO

9.7. Narrow Band Oxygen - FIXME

9.7.1. Operation
9.7.2. Installation - TODO
9.7.3. Wiring - TODO
9.7.4. Configuration - FIXME
9.7.5. Tuning - TODO
9.7.6. Testing and Monitoring - TODO

9.8. Exhaust Gas Temperature

9.8.1. Operation - FIXME
9.8.2. Installation - FIXME
9.8.3. Wiring - FIXME
9.8.4. Configuration - FIXME
9.8.5. Testing and Monitoring - FIXME

9.9.1. Operation
9.9.2. Installation
9.9.3. Wiring
9.9.4. Configuration
9.9.5. Tuning
9.9.6. Testing and Monitoring

10. Actuators and Output Drivers

10.1. Fuel Delivery

10.1.1. Operation - TODO
10.1.2. Wiring - REVIEW
10.1.3. Configuration - TODO
10.1.4. Tuning - TODO
10.1.5. Testing and Monitoring - TODO

10.2. Boost Control

10.2.1. Operation
10.2.2. Installation
10.2.3. Wiring
10.2.4. Configuration
10.2.5. Tuning
10.2.6. Testing and Monitoring

10.3. Stepper

10.3.1. Operation
10.3.2. Installation
10.3.3. Wiring
10.3.4. Configuration
10.3.5. Tuning
10.3.6. Testing and Monitoring

11. Control Mechanisms

11.1. Alpha-N

11.1.1. Operation
11.1.2. Configuration
11.1.3. Tuning
11.1.4. Testing and Monitoring

11.2. VE Learn

11.2.1. Operation
11.2.2. Configuration
11.2.3. Tuning
11.2.4. Testing and Monitoring

11.3. Idle Air Control

11.3.1. Operation
11.3.2. Installation
11.3.3. Wiring
11.3.4. Configuration
11.3.5. Tuning
11.3.6. Testing and Monitoring

12. Ignition options

12.1. Coil On Plug

12.1.1. Operation
12.1.2. Installation
12.1.3. Wiring
12.1.4. Configuration
12.1.5. Tuning
12.1.6. Testing

12.2. Wasted Spark

12.2.1. Operation
12.2.2. Installation
12.2.3. Wiring
12.2.4. Configuration
12.2.5. Tuning
12.2.6. Testing and Monitoring

12.3.1. Operation
12.3.2. Installation
12.3.3. Wiring
12.3.4. Configuration
12.3.5. Tuning
12.3.6. Testing and Monitoring

III. Appendices

Glossary
A. List of Tables
B. List of Figures
C. Menu map
D. Parameters
E. Configuration Examples
F. Extensive Testing
G. Useful World Wide Web Sites
Index

List of Figures

2.1. Assembled v3 Unit
3.1. ECU startup procedure diagram
3.2. ECU driving diagram
3.3. Injection Flowchart - FIXME
3.4. Econoseal III connectors
3.5. Econoseal connectors mounted to a v3 board.
3.6. Tyco WBO2 connector to Econoseal III Connector.
7.1. Crimped Econoseal plug
8.1. Power wiring diagram
8.2. RS232 wiring diagram
8.3. MegaTune - Main window, not connected to Genboard module
8.4. MegaTune - Communication Settings
8.5. MegaTune - Communication Settings tested
8.6. MegaTune - Main window, connected to Genboard module
8.7. LCD wiring diagram
8.8. MegaTune - LCD settings
9.1. Primary VR sensor wiring diagram
9.2. Primary Hall sensor wiring diagram
9.3. Secondary VR sensor wiring diagram
9.4. Secondary Hall sensor wiring diagram
9.5. MegaTune - Trigger Settings dialog
9.6. TDC after the trigger, 12-1 trigger wheel example
9.7. MegaTune - Secondary Trigger Settings dialog
9.8. Coolant temperature sensor wiring diagram
9.9. MegaTune - Cranking and Startup dialog
9.10. MegaTune - Warmup enrichment table dialog
9.11. Intake air temperature sensor wiring diagram
9.12. Throttle position sensor wiring diagram
9.13. MegaTune - Basic Settings dialog, configuring TPS
9.14. MegaTune - Acceleration Enrichments dialog, configuring TPS
9.15. MegaTune - Calibrate TPS dialog
9.16. MegaTune - Basic Settings dialog, configuring MAP sensor
9.17. MegaTune - Standard constants, configuring MAP sensor
9.18. Physical mounting of the wideband oxygen sensor
9.19. Number one wideband oxygen sensor wiring diagram
9.20. MegaTune - Wideband Controller dialog
9.21. MegaTune - Wideband Controller PID dialog
9.22. MegaTune - Calibrating 'Pump zero pw'
10.1. Typical four injector wiring diagram
10.2. Typical eight injector wiring diagram
10.3. Parallel injector wiring diagram
10.4. Fuel pump wiring diagram
10.5. MegaTune - Injector Settings dialog, required fuel setup
10.6. MegaTune - Fan, Water and Fuelpump Settings dialog, fuel pump relay setup
12.1. Four cylinder coil on plug wiring diagram
12.2. Single coil wiring diagram
12.3. Two coil wiring diagram
12.4. Four coil wiring diagram
12.5. Genboard output labels
12.6. Trigger Wheel

List of Tables

3.1. Startup states
3.2. Driving states
3.3. EC36 connector pinout
3.4. EC18 connector pinout
3.5. RS232 Communications Header Pinout
3.6. LCD Header (JP_LCD) Pinout
3.7. EGT (JP16) Header Pinout
3.8. Tyco WB02 Connector Pinout
3.9. PS2 Keyboard (JP_PS1) Header Pinout
8.1. LCD page descriptions
9.1. Trigger Settings
9.2. Common trigger wheel values
9.3. VR sensor configuration
9.4. WBO2 sensor config variables
9.5. NBO2 sensor config variables
9.6. EGT sensor pinout
9.7. Knock sensor config variables
11.1. Alpha-N config variables
11.2. Bitpattern, config13
12.1. Table title
12.2. Table Title

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