MembersPage/SteinOvePrestmo/WiringPage (2006-12-30 14:21:19)

Power and Gnd wiring

Ground:

All gnd5s and gnd are connected together within 30cm from the EC36. One single 4mm2 gnd goes to the engineblock (approx 2m long) All sensor gnds are connected together with main GND approx 2cm from the E36pin.

All VR and Knock sensors shields are connected together at the sensor side and connected to the engineblock.

Power:

Main power to the unit is switched with the ignition key and fused with a 3A. before the unit.

Injectors are fused with a common 10A.

Coils are fused with a common 10A

WBO2 is fused with a common 10A

Boost controller and Idle controller are fused with a common 3A.

Fuel pump fused in OEM fusebox.

Information on my wiring setup


Tachometer (RPM Rev Counter)

Original setup

Originally the rpm signal is feed from the coil (-) (Single coil distributor) to the fuse box where the signal is distributed to the fuel pump relay, multi function instrument (shift light for economic driving, fuel consumption calculations) and tachometer.

New setup:

I'm now using 4 COPS and need a new tachometer signal and rpm signal to the fuel pump relay.

A possible solution is to wire signal from each coil with separation diodes into the cars original wiring

Using 4 high-voltage diodes (such as ES2J or BY399 or even 1n4007) to make a tach signal compatible with the original sounds good.

A similar solution is described at the bottom of this page http://www.megasquirt.info/ms2/EDIS.htm

Questions from others:

Why don't you control the shift light and fuel pump relay directly from the ECM ? To keep it simple I prefer to use a well known solution at the moment (and it's simple to wire in one cable)


Pin-out

work in progress

VEMS Pin-OutFunctionWiring ColourCar Pin-OutComments
EC36-1 TPS signal ws/ge 0.35mmý Pin 5 TB  
EC36-2 Intake Air Temp sw/ro 0.35mmý PIN 1 IAT Pin 2 (Ref Gnd - EC36-26)
EC36-3 Fast Idle solenoid   NA  
EC36-4 Coil #8   NA  
EC36-5 Analog Ground - - Ground on the top of the cylinder head
EC36-6 Injector G   NA  
EC36-7 Injector A   Pin 2 Injector Cyl 1
EC36-8 Injector C   Pin 2 Injector Cyl 3
EC36-9 Injector E   NA  
EC36-10 Coil #7   NA  
EC36-11 Coil #4   NA  
EC36-12 Coil #5   NA  
EC36-13 Secondary Trigger   Pin 2 (signal) G40 Hall Cam shaft sensor Pin 1(+5V), Pin 3 (Ref Gnd - EC36-26)
EC36-14 Coolant Temp   Pin 1 (Signal) G62 Coolent sensor , Pin 3 ( Ref. Gnd - EC36-26)
EC36-15 Fuel Pump   Relay (29) Relay signal to pin 29
EC36-16 Coil #9   NA  
EC36-17 Injector H   NA  
EC36-18 Injector F   NA  
EC36-19 Injector B   Pin 2 Injector Cyl 2
EC36-20 Injector D   Pin 2 Injector Cyl 4
EC36-21 Analog Ground - - Ground on the top of the cylinder head
EC36-22 Flyback Rail   NA GND5
EC36-23 Flyback Rail   - Flyback injector common+ (NOT ground !!!)
EC36-24 Coil #6   NA  
EC36-25 Vbatt (Switched with ignition - hot in start and on positions)   - "Fuse box rail ""30"""
EC36-26 Signal Ground    Ref. Gnd for TPS, IAT, CLT,CAS... Connect all in wiring Ground to engine or batt.
EC36-27 Primary Trigger   Pin 2 (signal) VR sensor G28 - Pin 1( Sensor Gnd) , Pin 3 (Shield Gnd, Gnd to battery )
EC36-28 +5V (to sensors)   - HALL and other trigger that need +5V
EC36-29 +5V (TPS voltage divider)   - TPS +5V
EC36-30 Drive_11 (misc output)   NA  
EC36-31 Drive_10 (misc output)   NA  
EC36-32 Analog Ground - - Ground on the top of the cylinder head
EC36-33 Coil #1   Pin 1 (signal) Cyl 2, Pin 15 (+), Pin 4a (Gnd Cyl. Head)
EC36-34 Coil #2   Pin 1 (signal) Cyl 3, Pin 15 (+), Pin 4a (Gnd Cyl. Head)
EC36-35 Coil #0   Pin 1 (signal) Cyl 1, Pin 15 (+), Pin 4a (Gnd Cyl. Head)
EC36-36 Coil #3   Pin 1 (signal) Cyl 4, Pin 15 (+), Pin 4a (Gnd Cyl. Head)
     
     
EC18-1 WBo2 #2 Nernst Cell   NA  
EC18-2 Exhaust backpressure   NA  
EC18-3 Fuel pressure   NA  
EC18-4 Stepper motor channel A   NA  
EC18-5 Stepper motor channel C   NA  
EC18-6 Drive_B (misc high current output)   NA No FET installed
EC18-7 WBo2 Pump -   (-) on WBO2 WBO2
EC18-8 WBo2 #2 Pump +   NA  
EC18-9 WBo2 #1 Pump +   (+) on WBO2 WBO2
EC18-10 Stepper motor channel B   NA  
EC18-11 Stepper motor channel D   NA  
EC18-12 Drive_A (misc high current output)   NA No FET installed
EC18-13 WBo2 #1 Nernst Cell   PIN ??? WBO2
EC18-14 Free   Pin 1 (Signal) Knock sensor G61 - Pin 2 (Ref. Gnd) Pin 3 (Shield Gnd)
EC18-15 Free   Pin 1 (Signal) Knock sensor G66 - Pin 2 (Ref. Gnd) Pin 3 (Shield Gnd)
EC18-16 Dallas 1-wire bus   NA  
EC18-17 WBo2 #2 Heater -   NA  
EC18-18 WBo2 #1 Heater -   PIN ??? WBO2
     
Extra Pins     
     
- EGT channel 1    Separat EGT lead
- LCD display    Separat LCD lead / Connector - DB9
- Keyboard    Separat Keyboard Connector - PS2 (wall mounted)
- MAP    Separat MAP hose connection (Wall mounted)

Check MembersPage/PhatBob/UserGuide especially grounding and flyback because it seems like there are major problems around.


More info will come shortly