Powerup
Benchtesting
- Tried testing channels with mdh command in terminal
- mdhd7 or others (like mdh87, mdh97, mdhc7 ?) are not giving a ground signal to an attached LED.OK! This was exactly the problem. I connected a relay to pin 15 and +12v and it clicked when mdhd7!
- exactly write what you do and measure, including
- the used ECxx pins (see GenBoard/Manual/DigitalOut/Table )
- DVM mode, and reference used for measurement (20V, measured with respect to +12V in this case)
- measured values
- exactly write what you do and measure, including
If there was no torture (like running injectors without GND5 or flyback), the P259 should work. Thanks Marcell. I thought that those channels give an groundsignal for a led too. But this isn't the case.
- Can I test the coil output with a relay?
- yes, you can even drive a relay. When the IGBT switches off, the flyback voltage will be 400V (cannot be small because that would prevent ignition), don't touch it! It's a good idea to use diode flyback (towards the relay supply) in this case, to push down the clamping voltage and voltage spikes (that mean noise and potential danger to human if touching it).
- But we normally use LEDs (with series resistor) or 12V lamps for testing.
- How can I assign my 4 injectors to a known channel which I can test with a mdh command? I've read the digitalout section but this is very confusing for me.
- fill in the h[0]; eg. h[0]=01 02 04 08 10 20 40 80 means a 1-to-1 mapping mdh80/mdh00 switches inj-channel0)
In-car Testing
IAT
Q: Values off ntc-sensor in megatune seem to be incorrect:
1.while driving: 20°C
2.while standing still: 23°C
3.outside temp: 2°C
heatsoak isn't an issue I guess because off the close values in 1 and 2? Is there any calibration necessary?
- What does VEMS say that the IAT is on the display? 23°C in megatune
- Where is it mounted? (Picture would be great)in TB like this one http://www.vems.hu/wiki/index.php?page=GenBoard%2FManual%2FIntakeAirTemperature
- How long do you wait while standing still to get the reading?5min
- You can calibrate your own sensor with EasyTherm, at the moment that requires a firmware recompile.
- I assume you are expecting the IAT to read 2c when the car is running? If so, it wont, unless you have the sensor really far away from the engine which isnt really the best place for it. FYI temp here today was 0c and 1 car that I had hooked up on the scan tool at work that was warmed up and idling read 25c on the scan tool.OK but I expect alot lower while driving,like 10°C or so?
- Checked another one. Outside 4c, idling outside iat was 27c, driving was 21c. The sensor on it is located in the air filter housing, no where near as close to the motor as yours is. I say all is normal. This should be OK then. Thanks
Uploading firmware and config and tables
Q: I have a problem uploading the tables.mtt file onto the board.
When I issue the sendfile command in Terminal program, the board starts to upload it into the memory(because I see the characters appearing on the LCD) but then stops (no "bye" appears)and doesn't go any further. I have to restart the board to communicate with the board again. I did succesfully uploaded the config and the tables a while ago. What can this be?
This doesn't sound normal. Maybe the uploaded table is bigger than the table-size of the firmware you are using? Some basic info is needed to make investigation feasible.
- firmware version1.0.23 package
- what is the point the upload stops ?
- what's displayed ?'''6A 6A 6A is the end in the table'
- what TerminalProgram are you using ? Terminal.exe
- how did you make the tables.mtt from the tables.txt ?by typing perl bin/make_table.pl etc/tables.txt etc/tables.mtt in dosprompt
Files to check for version (or replace with known):
- VEMS.hex
- global.h
- MegaTune vemsv3.ini (rather the whole megatune install
UPDATE:
upload strategy I use
Q: What I do is:
- copy the output of mcd and mct from terminal and paste it in the existing config.txt and tables.txt files in the etc directory
- then I make changes in those files and save it
- I make the mtt files out of it by\n
perl bin/make_conf.pl global.h etc/config.txt etc/config.mtt perl bin/make_table.pl etc/tables.txt etc/tables.mtt
- start terminal program and type Man
- send the config.mtt file
- terminal responds Bye
- send tables.mtt file
- terminal starts uploading the file because lcd display starts rolling the numbers and then stops suddenly before the end and terminal does not respond anymore, I have to reboot genboard to communicate again
Other strange thing happens
- The mcd output is not correct! The output stops suddenly on a line. When i send mcd again it stops again but not at the same variables.
- using a serial cable (DSUB9) with a 6.35mm jack connection in the dashboard, which goes from there(dash) to the EC18 I then soldered the pins with small wires to the corresponding header onto the board
- also, driver version if possible (if using USB/RS232 )
- firmware version=1.0.23 (might be important in this case). Check firmware integrity:--> verifying was succesful
- similar behaviour is often caused by bad serial cable: check ground (remove notebook from cigar-lighter and run on battery), and try another USB-RS232 adapter or comm-port. When output stops always at same place, it's unlikely that ground-noise is the cause. But in this case, output stops at different places each time.Yes it stops at different places but very near; it will never stop in the beginning but always far at the end
- I can upload the config.mtt file (terminal responds with "Bye")
- but I still can't upload the tables.mtt
- note that nothing appears on the terminal during sending tables.mtt (maybe a "Bye" at the end). When I send, I see the LCD display change variables(rolling) but then suddenly stops(lcdrolling stops)and nothing appears on the Terminal
I guess you'll need to use MegaTune or upgrade to 1.0.30 or newer firmware.
- I checked the following but no improvement!
- serialcable is OK + soldering is OK
- powered the laptop on 220V and not via cigarettelighter
- groundconnections are made as described in the manual
- I have installed firmware 1.0.23 successful
10/2/06UPDATE
- uploaded megatune package 1.0.30, this time i used the bat files for uploading and everything worked fine!(this means I can upload the tables.mtt also) But when I use terminal to execute the mcd command it stops again. I will use the bat files from now on.
Wideband settings
uploaded firmware full package 1.0.30
- calibrated the controller: wbo2_pump_pw_zero = 0x64
- wanted to calibrate the free air: on the lcd page 7 I see AFR on two lines appearing when I start the heating by typing mde02, after a wait period the second AFR values are appearing but not the O2% values?(it stays like this: ??.?)What can be wrong here?
A: I think ego_conf0x07 only enables the egocorrection if I'm right? Tim