GenBoard/Manual/Flyback/Testing (2019-02-03 10:00:09)

[[Manual: Detailed.Output.Flyback.Config]]

The flyback is very important when inductive loads are driven (usually with low side drivers, such as p259 outputs or +4xNFETs).

Tests before ECU powerup, retest after ANY change around the injectors or supply:

With ECM connected, but output load (injector) NOT, measure the flyback integrity with DVM at the injector connector.

  • Low voltage flyback (eg. +4 NFETs) measures appr. 600..1500mV in DVM diode mode (when DVM- at the flyback=injector-common signal).
  • High voltage flyback needs a current limited supply, such as 36V with a pullup resistor (eg. 2k7). In this case DVM is used in DC voltage mode, instead of diode mode.

Test flyback path integrity for every low-side output that will (or might ever) be connected.

With injector connected, but ECM not connected, measure at the ECM connector (EC36-wire) the existance of injectors: between flyback and injector- with DVM 200 Ohm mode (eg. if you measure 12.5 Ohm for highZ injector - 1 in an injector bank -, you know it's good ). Do this for every injector-banks. This test is less critical (for board safety) than the above, but very useful and worths to do.


Related: