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Greetings from Finland! ---- My project car is Ford Escort Mk4 -87 Plans to season 2011: Install VEMS and throttle bodies On July 2010 I got it to the dragstrip and results are: ET 14,32 s and speed 158,73 km/h On August 2010 we got it to the dyno and results are: 129,9 Kw and 231,3 Nm. [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/mk4_rs2k.jpg Escort Mk4] Engine: - Ford Galaxy -99 2.3i 16V engine block and cylinder head - Ford Escort RS2000 -92 cams, exhaust header and intake manifold - Ford Escort Cosworth T25 fuel pressure regulator (3,5bar) - Davies Craig electric water pump and controller - Ford Escort RS2000 ECU (EEC-IV) with Collins chip and EDIS4 with dual coils [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/botnia2010_4.jpg Engine bay pic in Botniaring Race Cirquit 2009] ---- '''My VEMS history :)''' I build one VEMS project in 2008, but I sold it forward because I didn't have time to tune it. So it's time to try again! Old wiring harness and ECU: [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/VEMS/tags.jpg old harness] ---- '''VEMS external hardware''' Injectors: Bosch 0 280 155 504 (~280cc/min@3,5bar?) Coils: Ford dual coils Coolant sensor: maybe GM because resistance range is suitable and it's got correct thread Intake air sensor: GM for same reason Primary trigger: Ford VR sensor Secondary trigger: Ford VR sensor, reading exhaust cam at cylinder 4 (I'm not sure do I use this at the beginning at all) TPS: Keihin TPS (stock Suzuki GSXR1000 K2) LCD: 20x4 black/green with inverted colors Lambda: Bosch 057 ---- '''VEMS related shopping list''' Soon I will make order to VEMS shop and I have allready collected some VEMS related items to my project (LCD, knock sensor and wiring harness stuff). --> Done Products 1 x GenBoard v3.6 - Ship start: 2 weeks 247.30EUR 1 x Alubos1600 - Drill-count: 6 27.04EUR 1 x Alubos EC frontplate - Drill-count: 0 15.97EUR 1 x Alubos Endplate - Drill-count: 4 5.84EUR 2 x Alubos gasket 4.14EUR 3 x clamping plate 7.89EUR 1 x Additional VR or Coil interface 3.99EUR 1 x Econoseal18-PCB 9.87EUR 1 x Econoseal36-PCB 13.89EUR 1 x Econoseal18-Wire side 9.90EUR 1 x EconoSeal36-Wire side 16.70EUR 1 x Wideband connector - With wire: without wires 5.60EUR 1 x Idle stepper motor driver 3.00EUR 4 x Ignition driver 14.64EUR 1 x Ignition driver insulator sheet - Size: 3lines 1.90EUR 9 x Injector or WBO2 heater driver 17.10EUR 1 x PTC fuse 0.71EUR 1 x Throughole Diode - Model: 30V flyback 0.38EUR 1 x Throughole Diode - Model: 18V unidir 0.43EUR 2 x VEMS sticker - Color: white 0.56EUR 2 x VEMS sticker - Color: red 0.74EUR 1 x VEMS sticker - Color: metallic: silver 0.45EUR Total: 412.94EUR ---- '''VEMS ECU assembly''' Got ECU #3397 [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_1.jpg Econoseal connectors soldered] and [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_2.jpg underside] [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_3.jpg Black/green inverted LCD screen] and [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_5.jpg LCD power on] [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_6.jpg LCD cable grommet and MAP-tube panel mount] Is this 30V Flyback done correctly? And how about that 4+4 ignition setup. I use EC36 pins 34 and 36, other two IGBT-outputs are now shorted to GND and other 4 without IGBT:s are now connected to logic level. [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_7.jpg MAP, LCD-header, Flyback] and [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_8.jpg underside] Are these wires OK? Especially that 2nd VR from EC36-13 to 2nd LM1815. I measured that EC18-6 (Ch6) and EC18-12 (Ch7) already have pullup resistors (R85 and R86) to +5V. [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_9.jpg 2nd VR, TX+RX, Analog Ch5/6/7 and Knock] Connection from laptop USB -> Belkin F5U109 -> VEMS is working fine =). [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_10.jpg VEMS + LCD + Vemstune running!] ---- Some new pics and short video (added 16.08.2011) [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_12.jpg Analog inputs] [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/harness_tags_1.jpg VEMS wiring harness] [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_triggerlog_FORD_36-1.jpg Trigger log with 36-1] [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/GSXR1000_K2_27.jpg Just some pic of enginebay] [http://s200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/?action=view&current=Second_startup.mp4 Short video of second startup] ---- '''Questions and answers''' '''1.''' I want to be sure with primary trigger config. So, when using 100% same '''36-1''' triggering that Ford EDIS use, what are correct settings? * use the 4cyl 36-1 configlet (we make sure it's available nov 12) ** toothwidth=10 degrees ** next trigger tooth: 18 ** reftooth 0,18,0,18 ** EDIS4 = missing tooth is 90 degrees before VR sensor when first cylinder is in TDC. --> Thanks for advice :) ---- ''' Story continues... with old connection problem''' In 2011, after last editing of this page and after a couple on engine start-ups, I tried to update latest firmware (from 1.1.84 to something that was newest in Aug 2011) before I start to tune engine. Something went wrong and now '''I don't have connection to ECU thru COM-9'''. ECU Detect on VemsTune: received ~80+ bytes and send ~5 bytes. So, big guestion is; what to do? ''AVR ISP cable USB'' from VEMS Shop and try Bootloader update? Or am I totally lost with this ECU? Or throw this ECU away and back to basics with original injection :(. After four years, I have got back some tiny pieces of motivation to get this car back to road and track again =). ---- '''Q''': Could you elbaborate on exactly what steps you took to upgrade firmware ? did you use firmware upgrade wizard or non-wizard, what firmware did you try to upgrade to ? This information will provide some insight into what might be going on. Best regards, Dave '''A''': Because I don't maybe remember correctly all the things that I did four years ago, I can't be sure about all details. It's sure that I have connection thru VemsTune and from VT I tried that Firmware upload from 1.1.84 to last released code. I guess it was 1.1.94 and day was maybe 6. Aug 2011? I have to dig out some old files and notes, if theres some additional information. [http://i200.photobucket.com/albums/aa215/koskar1/RS2K/Mk4%20RS2000/VEMS_5.jpg Pic of last working FW on LCD] I have put two indicator LEDs on board, should I see something if ignition power is on? And TX/RX -bootloader jump/shorting is something that I may try? cheeRS, Koskar
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